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QMY1200P/1300P/1500P Automatic Die-reducing and Creasing Machine(Entrance Direct Feeding with Stripping Unit)
one. Specifications:
| Design | Device | QMY1200P | QMY1300P | QMY1500P |
| Max. Paper Size | mm | 1200X780 | 1300X960 | 1500X1100 |
| Min. Paper Measurement | mm | 400X410 | 400X410 | 540X400 |
| Max. Die-reducing Dimensions | mm | 1180X760 | 1280X940 | 1480X1080 |
| Max. Speed | sh/h | -5500 | -5500 | -4500 |
| Max. Wor ept Strain | T | 300 | 300 | three hundred |
| Max. Paper Thickness | mm | 1-7 | 1-seven | 1-seven |
| Die-chopping Precision | mm | ±0.5 | ±0.5 | ±0.5 |
| Overall Energy | KW | 32.5 | 32.5 | 36.5 |
| Total Dimension | mm | 8600X4230X2350 | 9100X4530X2345 | 9600X4795X2400 |
2. Major Features:
one) The Bobst type reduce composition tends to make the cutting platform motion like a scissor, it will comprehend a full and simpler minimize.
2) Principal worm equipment employs alloy copper content, soon after the seasoned operator’s manual scraping remedy and strict normal tests, it can guarantees the driving elements 10 many years daily life.
3) The primary chains undertake imported British Renold brand, the variations of ten chains are much less than .2mm.
4) The connect between gear box and driving shaft adopts sleeve and pin construction making certain a powerful connection.
a. Pace:
The machine adopts frequency controller to attain stepless pace acceleration which can achieve to 5000 instances for every hour. Throughout true creation, it can normally operate at 3600 to 4200 times for every hour in accordance to the high quality of the board. If the high quality of the paper is very good, a good operator even can operate the equipment at optimum speed.
b. Safety:
As it is shown in the photograph of the device, the device adopts rear portion paper feeding method which keeps the operator away from the die-cutting portion. The mounting and adjustment of the die plate is also accomplished outdoors of the die-slicing component with sensors and detectors at die-reducing portion to make certain that the equipment can not be commenced when the die-cutting plate is at adjustment status.
Besides the sensors at die-reducing portion, there are sensor or method switches at window element to make the complete equipment at monitoring position to ensure its basic safety.
c. Operation ease:
There is Guy-machine interface set up in the control panel which will demonstrates the safety standing of the machine as nicely as malfunctions to aid the operator. Digicam is also set up in front of the operator for him/her to monitor the procedure standing at the shipping and delivery portion.
d. Primary Structures and Essential Materials Used
1) Four Major Big Areas: They are: bottom station, shifting system, upper system and equipment wall. The bottom station is made of grey forged iron -HT 200 the shifting platform is ductile iron – QT forty two-10 and the equipment wall is high quality A3 steel.
2) Main Travel:
The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment varieties a shifting set to make certain stable pressure out place which is not significantly less than three hundred tons.
The materials for the worm shaft is 40Cr with quenching treatment method and equipment hardness HRC 45-fifty. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is utilized is SKF. The bush is copper alloy ZQSn6-6-3.
e. Die-slicing and Creasing Element:
The generate is transferred by means of crank rod to pendulum which will deliver the relocating platform to move up and down to attain die-reduce and creasing goal.
The pendulum is made of substantial high quality ductile iron. The pendulum axis is carried out by induction harden with area hardness HRC forty three-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely adhere to the specification of 1080 type automatic die-cutting and creasing machine. When compared with automated die-reducing and creasing equipment which is employed for cardboard die-chopping, this type of computerized die-cutting and creasing machine is mainly employed for corrugated board which demands much less force for die-cutting, in this situation quite some producers have made scaled-down width on the pendulum and scaled-down diameter on the pendulum shaft. We maintain broader pendulum and bigger diameter on its shaft to make our equipment previous for a more time daily life.
The die-reducing plate uses 7 mm 75 Crl plate which has a lot more hardness and existence span than the manganese plate.
f. Board Conveying:
It adopts 3-cam intermittent positioning system to guarantee the boarding conveying precise and stable.
The device makes use of gripper bar sort with 12A lengthy joints chain which is considerably less in excess weight and less shock to the intermittent device underneath the precondition to ensure the toughness of the chain. The manufacturer of the chain is Renold U.K with high exact and good quality. .
The Gripper bar adopts aviation aluminum with three bridge sort- light-weight in bodyweight and substantial in energy.
g. Electric powered Element
The electrical parts are created and assembled in accordance to the European CE normal and utilizes globe wide acknowledged brand name products.
h. Set up of Die
The die mounting and dismounting adopts aspect withdrawing techniques which time saving and easy for operation.
There are two approaches for the fixation of the die-either by bolt or clippers which are subject to customer’s tips.
The chase loc ept is pneumatic which is simple, convenient and reputable.
i. Unique People of Our Machine:
Clever And Special Front Lay Design:
When compared with the card board sheet, the corrugated board has more power. If the corrugated board abnormally reaches to the front lay, it will injury the entrance lay and the gripper bar when the entrance lay reaches to its optimum place.
Generally the producers will put in sensors on this portion to end the device when the paper is fed abnormally to the front lay. However, when the equipment is working at the substantial speed, the inertia will bring the machine to operate for a even though to make the entrance lay to its greatest level and then also injury the entrance lay and the gripper bar.
Our specific layout is that when the irregular board feeding happens and getting detected, the entrance lay can by no means reaches to its greatest level which can make totally free from entrance lay and gripper bar damages because of abnormal paper feeding.
As it is our special style, so there is no photograph to be shown listed here.
j. None-quit Collecting device
At the supply part, when the board is reduce to be about 1 meter, the device will push
the die-reduce board pile out of the machine supply portion so that it is straightforward for the operator to draw them to the specified spot with no the need to have of halting the device .
Paper pallet
k. Entrance-direct Feeding Component The equipment adopts patent engineering of front-direct feeding structure, which can successfully avert and decrease damages to the floor of printed sheet. Equipped with sturdy blower, even paper is bending deformation, can feed paper easily.
- Stripping Part
a)The machine is 50 percent striping which can strip off three – edge waste and middle holes of the board.
b) There are higher chase, middle chase and lower chase exactly where the male, elastic block and
woman die are placed to strip off the waste.
Upper chase Middle chase Upper chase
3. Configurations:
| Identify | Model and Origin | Remarks |
| Bearing | SKF Swiss | Key element |
| IKO Japan or HangZhou, China | Not crucial portion | |
| Chain | Renold U.K | Main Chain ( Discrepancy of considerably less than .2 mm for for each 10 chains of device chain length) |
| CHOHO Japan | Other Chain are Choho Japan | |
| Relay | Omron Japan | |
| Contactor, buttons | TELEMECANIQUE France |
|
| Picture Electric Change | Fotek ZheJiang | |
| Stabilizer | MEANWELL ZheJiang | |
| Variator | Delta ZheJiang | |
| Main Motor | Siemens | Joint Enterprise |
| PLC | Delta, ZheJiang | |
| Male-machine Interface | Delta | |
| Pneumatic Components | Sunrise, ZheJiang | |
| Rotary Joints | SMC Japan | |
| Motor at feeding and shipping and delivery | CPG ZheJiang |
/ The use of first gear manufacturer’s (OEM) component quantities or emblems , e.g. CASE® and John Deere® are for reference purposes only and for indicating item use and compatibility. Our firm and the outlined substitute components contained herein are not sponsored, approved, or produced by the OEM. /
